++Freejump
Equestrian Airbag Vest.
Dive into the story
of freejump !
01- THe context OF freejump
Freejump, a specialist in safety systems for equestrian sports (such as stirrups, helmets, etc.), aims to expand its product range by introducing a next-generation airbag that is more comfortable, more efficient, and more aesthetically pleasing than current market offerings.
The objective is ambitious, as the market awaits a product without compromise. The challenge is thus set.
02- technical Development
- Study of existing solutions.
- Analysis of fall-related issues.
- Development of a custom airbag protection system.
- Development of a high-performance CO2 gas generator.
- Technical validation.
03- design integration
- Integration of technical constraints into a complete product.
- Work on materials, shapes, and textile comfort.
- Validation of the integration of airbag components into the product.
- Validation of overall functionality.
- Complete prototyping.
- Sizing grading and adaptation of the airbag.
04- CE Compliance validation
- Pre-series prototyping of airbag and garment.
- Internal pre-validation of product conformity and performance.
- CE conformity laboratory validation.
05- Industrialization
- Launching molds in France for plastic parts.
- Optimization of the cost of Bill of Materials (BOM).
- Validation of the machining process for metal parts.
- Definition of the assembly range and quality process.
- Validation of textile production commencement.
- Pre-production validation series.
06- Product line diversification (product x air)
- Development of new products using the same technology.
- Adaptation of performance.
- Development of a specific component.
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